Lean Six Sigma case study

- Customer satisfaction
- Teamwork
- Streamlined processes
- Reduced costs
9. Lean transformation at an automotive manufacturing site
9. Lean transformation at an automotive manufacturing site
Client Sector:
Manufacturing
Summary Results:
  • Manufacturing lead time fell from 13.5 days to 5.9 days
  • Manufacturing volumes increased by 73%
  • Plant inventory turns increased from 8 to 13 annually.
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10. Lead time reduction & cargo tracking
10. Lead time reduction & cargo tracking
Client Sector:
Transportation & Logistics
Summary Results:
  • Depot personnel had a better understanding of the relevant metrics
  • Proof of concept enabled implementation of software application
  • The Lean Ireland report was used by depot management to further promote the software application
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11. H&S: Replacement of open blades on the shop floor
11. H&S: Replacement of open blades on the shop floor
Client Sector:
Manufacturing
Summary Results:
  • Certified team-based lean six sigma yellow belt project
  • H&S training in retractable knife use
  • Post implementation survey = high satisfaction rating
  • Reduced accident risk
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